Key Milestone Achieved! 全球單體規(guī)模最大的MTBE工廠提前投產(chǎn) 中國(guó)化學(xué)天辰公司鑄就中沙合作新標(biāo)桿!
Good News!
Recently, the SABIC PKN MTBE Improvement Project, which is EPC contracted by CNCEC-TCC, has successfully commenced production and entered commercial operation one month ahead of schedule. This milestone marks the official completion of the world's largest single-train MTBE production base.
As the largest-scale SABIC own technology project under cooperation between CNCEC-TCC and SABIC, the core breakthrough of this plant lies in the integration of a new-generation isobutane dehydrogenation production process and a regeneration air compressor with the world's largest processing capacity. The project involves constructing a new isobutane dehydrogenation unit to replace PKN's existing unit, while synchronously implementing technological upgrades to the upstream and downstream n-butane isomerization unit, MTBE synthesis utilities, and auxiliary facilities. This technological upgrade will bring multiple benefits: utilize 10 MW electricity recovery by low-pressure steam, and the extension of the MTBE synthesis unit's continuous operation cycle from 8 months to 2 years, achieving significant breakthroughs in the fields of green chemical industry upgrading and low-carbon environmental protection practices.
近日,中國(guó)化學(xué)天辰公司總承包的沙特SABIC PKN MTBE項(xiàng)目迎來(lái)重要里程碑時(shí)刻——項(xiàng)目較計(jì)劃提前一個(gè)月順利投產(chǎn)并實(shí)現(xiàn)商業(yè)運(yùn)營(yíng),標(biāo)志著全球規(guī)模最大的單體甲基叔丁基醚(MTBE)生產(chǎn)基地正式落成,為中沙企業(yè)合作樹立全新典范。

作為天辰公司與沙特基礎(chǔ)工業(yè)公司(SABIC)合作的最大體量專有技術(shù)工程,項(xiàng)目新建異丁烷脫氫裝置以替換PKN現(xiàn)有裝置,同步對(duì)上下游正丁烷異構(gòu)化裝置、MTBE合成公用工程及輔助設(shè)施進(jìn)行技術(shù)升級(jí)。項(xiàng)目建成后,MTBE年產(chǎn)能將從70萬(wàn)噸提升至100萬(wàn)噸,躍居全球單體規(guī)模之首。該項(xiàng)目不僅提前4天完成機(jī)械竣工,更較計(jì)劃提前一個(gè)月完成投料并產(chǎn)出合格產(chǎn)品,充分彰顯出天辰公司卓越的履約能力與高效的執(zhí)行能力。
作為SABIC首個(gè)全面采用自有專利技術(shù)的MTBE項(xiàng)目,該裝置的核心突破在于集成新一代異丁烷脫氫生產(chǎn)工藝與全球最大處理能力再生壓縮機(jī)。此次技術(shù)升級(jí)將帶來(lái)多重效益,通過(guò)回收副產(chǎn)低壓蒸汽可實(shí)現(xiàn)10MW電力自給,每年約減少催化劑消耗6300噸;MTBE合成單元連續(xù)運(yùn)行周期從8個(gè)月延長(zhǎng)至2年,設(shè)備可靠性與環(huán)保性能均達(dá)到行業(yè)頂尖水平,在綠色化工升級(jí)與低碳環(huán)保實(shí)踐領(lǐng)域?qū)崿F(xiàn)顯著突破。
項(xiàng)目實(shí)施期間,面對(duì)國(guó)際供應(yīng)鏈波動(dòng)、高溫沙塵氣候、老廠施工作業(yè)難度大等多重挑戰(zhàn),天辰公司項(xiàng)目團(tuán)隊(duì)依托深耕沙特市場(chǎng)12年的經(jīng)驗(yàn)積淀,創(chuàng)新實(shí)施“設(shè)計(jì)—采購(gòu)—施工深度協(xié)同模式”,為項(xiàng)目高效有序推進(jìn)提供了堅(jiān)實(shí)保障。在試車階段,項(xiàng)目團(tuán)隊(duì)全體人員實(shí)行多班組輪值、日夜奮戰(zhàn),高效配合業(yè)主完成各工藝單元的單體試車。項(xiàng)目最終不僅提前完成投料并產(chǎn)出合格產(chǎn)品,更獲得SABIC業(yè)主的高度贊譽(yù)。此次項(xiàng)目的成功實(shí)施,充分彰顯了“艱苦奮斗、團(tuán)結(jié)協(xié)作、模式創(chuàng)新、盡善服務(wù)”的沙特團(tuán)隊(duì)精神,為公司深耕沙特及中東市場(chǎng)筑牢堅(jiān)實(shí)基礎(chǔ)。